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完整的測(cè)量系統(tǒng)通常由兩個(gè)稱(chēng)重傳感器、一個(gè)接線(xiàn)盒、一個(gè)帶有兩個(gè)測(cè)量通道的控制單元和電纜組成。A B和A+B差A(yù)-B稱(chēng)重傳感器接線(xiàn)盒控制單元稱(chēng)重傳感器電纜適配器板PFXC 141輸出信號(hào)圖1。完整測(cè)量系統(tǒng)1.4.2測(cè)力傳感器PFTL 101測(cè)力傳感器安裝在滾動(dòng)軸承下方，用于測(cè)量平行于安裝表面的力。來(lái)自腹板/帶材的反作用力與腹板/帶材張力成比例，通過(guò)軋輥和軸承傳遞到稱(chēng)重傳感器。稱(chēng)重傳感器通過(guò)接線(xiàn)盒連接到控制單元?？刂茊卧獙⒎Q(chēng)重傳感器信號(hào)轉(zhuǎn)換為與反作用力成比例的直流電壓。根據(jù)選擇的控制單元，可以獲得兩個(gè)單獨(dú)稱(chēng)重傳感器（A和B）的模擬信號(hào)、稱(chēng)重傳感器信號(hào)的總和（A+B）和/或稱(chēng)重傳感器信號(hào)之間的差值（A-B）。壓力導(dǎo)管枕木稱(chēng)重傳感器，水平測(cè)量PFTL 101，用戶(hù)手冊(cè)1簡(jiǎn)介3BSE009965R0401 en Rev F 7 1.4.3測(cè)量原理稱(chēng)重傳感器僅測(cè)量FR方向上的力。測(cè)量力可以為正或負(fù)。稱(chēng)重傳感器通常安裝在滾動(dòng)軸承下方。當(dāng)卷上有張力的腹板/帶材時(shí)，張力（T）產(chǎn)生兩個(gè)力分量，一個(gè)在稱(chēng)重傳感器（FR）的測(cè)量方向，另一個(gè)在直角（FV）處。測(cè)量力取決于張力（T）和測(cè)量輥周?chē)母拱?帶材形成的包角之間的關(guān)系。T T T FV W a p包裹角，如圖2所示。帶力矢量的測(cè)量輥壓力傳感器枕木稱(chēng)重傳感器，水平測(cè)量PFTL 101，用戶(hù)手冊(cè)1簡(jiǎn)介8 3BSE009965R0401 en Rev F 2說(shuō)明2.1概述PFTL 101系列稱(chēng)重傳感器有六種不同的測(cè)量范圍，從0.5到20 kN，兩種不同的尺寸（見(jiàn)2.2技術(shù)數(shù)據(jù)）。每個(gè)稱(chēng)重傳感器都經(jīng)過(guò)單獨(dú)校準(zhǔn)和溫度補(bǔ)償。稱(chēng)重傳感器通常用六個(gè)螺釘安裝并固定在底座和軸承箱上，四個(gè)螺釘位于稱(chēng)重傳感器的一側(cè)，兩個(gè)螺釘位于另一側(cè)。對(duì)于PFTL 101型的所有稱(chēng)重傳感器，稱(chēng)重傳感器室由單個(gè)鋼塊加工而成。然后將傳感器焊接到稱(chēng)重傳感器室中，并進(jìn)行定向，以使其在測(cè)量方向上對(duì)力敏感，在其他方向上對(duì)力不敏感。PFTL 101A、PFTL 101AE、PFTL 101B和PFTL 101BE型稱(chēng)重傳感器由不銹鋼制成。PFTL 101A和PFTL 101B配有用于可插拔連接電纜的連接器。PFTL 101AE和PFTL 101BE配有固定連接電纜。PFTL 101AER和PFTL 101BER型稱(chēng)重傳感器專(zhuān)門(mén)設(shè)計(jì)用于腐蝕性環(huán)境中的安裝。它們由耐酸不銹鋼制成，還具有固定連接電纜。圖紙中給出了所有稱(chēng)重傳感器類(lèi)型的尺寸。連接器或固定連接電纜測(cè)量方向如圖3所示。稱(chēng)重傳感器PFTL 101 A/AE/AER

complete measuring system normally consists of two load cells, a junction box, one control unit with two measurement channels and cabling. A B SUM A+B DIFFERENCE A-B Load cell Junction box Control unit Load cell cabling Adapter plates PFXC 141 Output signals Figure 1. Complete Measuring System 1.4.2 Loads cells PFTL 101 The load cells are installed under the roll bearings, where they measure forces parallel to the mounting surface. The reactive force from the web/strip, which is proportional to the web/strip tension, is transferred to the load cells via the roll and the bearings The load cells are connected to the control unit via a junction box. The control unit converts the load cell signals to DC voltages that are proportional to the reaction force. Depending on which control unit is chosen, it is possible to have the analog signals for the two individual load cells (A and B), the sum of the load cell signals (A+B), and/or the difference between the load cell signals (A-B). Pressductor PillowBlock Load Cells, Horizontal Measuring PFTL 101, User Manual 1 Introduction 3BSE009965R0401 en Rev F 7 1.4.3 Principle of Measurement The load cell only measures force in the direction FR. The measurement force may be positive or negative. The load cell is normally installed under the roll bearings. When there is a web/strip in tension over the roll, the tension (T) gives rise to two force components, one in the direction of measurement of the load cell (FR) and one at right angles (FV ). The measuring force depends on the relationship between the tension (T) and the wrap angle formed by the web/strip around the measuring roll. T T FR FV W a p an Wrap angle Figure 2. Measuring roll with Force Vectors Pressductor PillowBlock Load Cells, Horizontal Measuring PFTL 101, User Manual 1 Introduction 8 3BSE009965R0401 en Rev F 2 Description 2.1 General The load cells in the PFTL 101 family are available in six different measuring ranges from 0.5 to 20 kN and two different sizes (see 2.2 Technical Data). Each load cell is individually calibrated and temperature compensated. The load cells are usually mounted and fixed to a base and a bearing housing with six screws, four on one side of the load cells and two on the opposite side. For all load cells of type PFTL 101 the load cell house is machined from a single block of steel. A sensor is then welded into the load cell house and oriented so that it is sensitive to force in the direction of measurement and insensitive in other directions. The load cell types PFTL 101A, PFTL 101AE, PFTL 101B and PFTL 101BE are made of stainless steel. PFTL 101A and PFTL 101B are equipped with a connector for the pluggable connection cable. PFTL 101AE and PFTL 101BE are equipped with a fixed connection cable. Load cell types PFTL 101AER and PFTL 101BER are specially designed for installation in corrosive environment. They are made of acid resistant stainless steel and they also have a fixed connection cable. Dimensions for all load cell types are given in A Drawings. Connector or fixed connection cable Measuring direction Figure 3. Load cells PFTL 101 A/AE/AER